BPG werks REV060413 Operator's Manual

Always wear a helmet, it could save your life!Never allow any child under the age of 16 to operate a DTV Read this manual thoroughly!It contains impor

Fuel Petcock: The Fuel Petcock has 3positions: “OFF”, “ON”, “RESERVE”Position Locations:“ON” - 6 oclock“OFF” - 9 oclock“RESERVE” - 12 oclock “OFF”

FUEL AND OILFUELNever use leaded gasoline in this product. It could affect the engine’s emissions and damage the engine. This DTV requires

BATTERYThe battery can catch re, explode or leak if the safety items listed below are not followed:• Do not immerse the battery in water or

BREAK - INThe initial 5 hours of operation is most important in the life of your DTV. Proper operation during this break in period will help assure

Performing maintenance and checks while the engine is running could be hazardous.You could be severely injured by moving parts or hot surfaces.Never p

Riding this DTV on paved surfaces could be hazardous.Riding on paved surfaces , including parking lots, sidewalks, driveways and streets can cause los

123456RIDING THE DTVHELMET, EYE PROTECTION, PROTECTIVE CLOTHINGHelmetWearing a helmet (1) can prevent a severe head injury. Whenever riding a DTValway

STARTING ENGINETo start the engine1. Set the parking brake. 2. Make sure the Engine Stop Switch Lanyard is attached before attempting to start3. Pl

Operating this DTV at excessive speeds could be hazardous.Riding at excessive speeds increases your chances of losing control of the DTV, which could

TURNINGDTVs are different than many other types of vehicles in that turning is controlled by the weight of the rider shifting right or left. FOR

This manual is based on the latest product information available at the time of publication. BPG Werks has a policy of continually improving its produ

Riding a DTV on hills could be hazardousRiding a DTV on a hill could result in rolling over while traversing, ipping over backwards while climbing,

Descending a hillTo operate the DTV down a hill, follow theinstructions below.1. Stop and evaluate the hill before attempting to descend. Make sure t

Applying the brake hard on slippery surfaces could be hazardous.Applying the brake too hard on a slippery surface can cause the Track to lock up and

Riding in cold weather can be hazardous. The body becoming exposed to cold weather for a short period of time can result in hypothermia. When the bo

Brake and throttle linkages:Cold weather requires additional pre-ride inspection of the DTV before riding. Inspect brake and throttle linkages making

Be sure to clear the deck and soles of your boots of excess snow and ice before riding.Practice riding the DTV on snow and ice on a at, obstacle free

After market parts and accessories may be available from other manufactures. BPG Werks cannot conrm the quality, safety or suitability of accessorie

Following the proper maintenance procedures and time table for maintenance listed in this manual is important for the safety of the rider and the life

MAINTENANCE CHARTITEM First 5 hours of operationFirst 20 hours of operationor 1 monthEvery 50 hoursor 3 monthsEvery 100 hoursor 6 monthsExhaust p

The Air Filter needs to be cleaned or replaced periodically (see maintenance chart for cleaning/replacement intervals). The Air Filter element will

To emphasize special important information in the manual, please note the following :To emphasize important safety information, the word WARNING, with

Spark PlugThis DTV comes equipped with an NGK BPR5ES spark plug. To inspect the spark plug, remove the plug cap then remove the spark plug from the

Engine OilThe proper amount and grade of engine oil will have a great impact on the life of the engine. Check the oil daily. Changing the engine o

Idle speed adjustmentThe idle speed should be set at 2000 ± 200 RPMsTo adjust the idle speed: 1. locate the idle adjustment (silver nger knob) loca

Fuel Hose InspectionInspect the fuel hose for any cracks or leaks and make sure all clamps are in place. Replace the fuel hose if any de-fects are f

Chain and SprocketChain TensionCheck the tension of the chain , The Chain slack should be 5 - 15mm (0.2 - 0.6in)Chain tension (slack) adjustment1.

MAINTENANCETrack Tension - AdjustmentTracksInspect Tracks before each ride for cracks or frayed threads. !Operating this DTV with excessive cracks or

Track ReplacementTrack replacementIf a track derails while riding use the following procedure to replace it: 1. Remove the two front outside bogie whe

Steering AdjustmentIf the DTV pulls to the left or the right when attempting to ride a straight line, adjust the steering connecting rod length to bri

MAINTENANCELubrication PointsLocate the Grease points on the DTV.Lubricate points periodically. Lubricate more often if riding in wet, sandy or dusty

MAINTENANCEFastener Torque ValuesFASTNER TYPE TORQUE VALUE (N-m, kgf-m, lb-ft)5mm hex bolt and nut 6 Nm, .62 kgf-m , 4.5 lb-ft6mm hex bolt and nut 10

WARNING LABEL LOCATIONS... 1 WARNING LABELS... 2SAFETY ... 4DESCRIPTION AND PA

StorageIf the DTV is left unused for an extended period of time proper storage maintenance is required. 1. Wash DTV thoroughly, then wax plastics a

Washing the DTV1. Wash mud and dirt off DTV with low pressure water from a hose. 2. Wash DTV using a mild detergent or car soap using a sponge, sof

TROUBLESHOOTINGEngine is hard to start or will not start1. Ensure the fuel tank petcock is in the “ON” position.2. Ensure

EngineDisplacement 196ccStarting Manual/Electric (if equipped)Spark Plug Type

The Vehicle identication number and the engine number are needed when calling for parts, service center help or when registering your DTV. Locate

BPG Recreational Inc. 2940 Portland Dr. Oakville ONL6H 5W8 Canadabpgwerks.comPhone: 480-718-8066

WARNING LABEL LOCATIONS12341

1UNDER 16BEERBEER! Improper DTV use can result in SEVERE INJURY or DEATHALWAYS USE AN APPROVEDHELMET ANDPROTECTIVEGEARNEVER USE ON PUBLIC ROADSNEVER C

WARNING LABELS!Use caution when applying brakes. Avoid using brakes at high speeds. Sudden braking may result in a rollover and personal injury. Al

Always keep both hands on the handlebars and both feet on the Deck, doing so will help the operator be ready for unexpected situations.Always follow

DESCRIPTION AND PART FUNCTIONSBrake Lever: Brakes are applied when the brake lever is pulled toward the hand grip.Thumb throttle lever: Throttle